Every coating line starts with engineering. At CHG, equipment selection is only one part of the design process. Before manufacturing begins, we evaluate the workpiece, required production capacity, coating process, conveyor concept, available factory space and material flow to develop a practical production-line layout. Our engineering work includes both 2D CAD layout design and 3D visualization, helping customers understand how the complete coating system will fit into their factory before equipment production starts. The examples below are selected from different coating-line projects and are intended to demonstrate our engineering and layout capabilities.  2D CAD Layout Design 2D layouts are used to define the overall production-line arrangement, equipment dimensions, conveyor routing, operating areas and required factory space.   Depending on the project, the layout may include: Pretreatment systems Powder coating booths Liquid painting equipment Drying and curing ovens Power & Free conveyors Continuous overhead conveyors Loading and unloading stations Cooling areas Shot blasting equipment Inspection and auxiliary areas The objective is not simply to fit equipment into the available building, but to create a practical production flow with sufficient space for operation, maintenance and material handling. 3D Design and Visualization For selected projects, CHG also develops 3D models to provide a clearer understanding of the proposed system.     3D visualization can help customers evaluate: Equipment positioning Conveyor routing Workpiece movement Factory space utilization Loading and unloading arrangements Relative equipment height Access and maintenance areas This is particularly useful for complex layouts or projects involving large workpieces, overhead conveyors or limited factory space. From Production Requirements to Engineering Layout A coating-line layout is developed around the actual production requirement. Our typical design process considers: Workpiece → Production Capacity → Coating Process → Conveyor Concept → Equipment Configuration → 2D Layout → 3D Visualization Because every factory and product is different, CHG does not rely on one fixed coating-line layout. The engineering concept is developed according to the customer's actual production conditions.

この自動粉末塗装ラインで塗装される作業台は棚で,ハンガーの長さは13.5メートルです.噴霧室の材料はPPで,噴霧方法は自動銃噴霧と追加の手動塗装を組み合わせ,生産ラインはパワー&フリーオーバーヘッドシステムを採用します.部品は手動で積まれ,積まれます.                             

プロジェクトの過程で 当社は顧客のニーズに応じて プロジェクトの詳細を伝えました製造ラインの各部分の設備のサイズを設計した工場の生産過程で,電球化コーティングの生産ラインの設計を完了しました.図に厳格に準拠して行われます製品品質は厳格に管理され, 進捗状況も常に伝えられています. 商品が到着した後, 当社は海外に作業員を派遣し, 設置と使用を指導しました.設置と投入から6ヶ月後配送は予定通りだった   - レイアウト:   - 前処理設計: - KTLタンク 〜バッファ 〜 UF:   - 装置:   - 現場写真:

2014年8月     予備処理の洗浄力               PVC粉末噴霧用ブース